LED patch glue and Dijiao knowledge sharing
Led display production process, wave soldering and reflow soldering is two very important process, and in these processes, will use the patch glue and Dijiao, this article for everyone to introduce LED patch glue and Dijiao basic knowledge.
First, the role of patch glue Surface adhesive (SMA, surfacemountadhesives) for wave soldering and reflow soldering, mainly used to components on the printed circuit board, the general use of dispensing or stencil printing method to distribute Keep the position of the component on the printed circuit board (PCB) to ensure that the components are not lost during transmission on the assembly line. Paste the components into the oven or reflow machine heating hardening. It is not the same with the so-called solder paste, once heated and hardened, and then heating will not melt, that is, the film heat hardening process is irreversible. The effect of the SMT patch will vary depending on the heat curing conditions, the connectors, the equipment used, and the operating environment. When used in accordance with the production process to choose patch glue.
Second, the use of patch glue purpose a. Wave soldering to prevent components off (wave soldering process) b. Reflow to prevent the other side of the components off (double-sided reflow process) c. To prevent component displacement and legislation (Reflow process, pre-coating process) d. For marking (wave soldering, reflow soldering, pre-coating), printed circuit boards and components to change the volume, with patch adhesive for marking.
Third, the use of patch glue classification a. Dispensing type: through the dispensing equipment in the printed circuit board sizing. B. Scraping type: sizing by stencil or copper screen printing.
Fourth, the composition of patch plastic PCB assembly used in most of the surface patch adhesive (SMA) are epoxy (epoxies), although there are polypropylene (acrylics) for special purposes. In the introduction of high-speed Dijiao system and the electronics industry to master how to deal with relatively short shelf life of the product, the epoxy resin has become the world's more mainstream glue technology. Epoxy resins generally provide good adhesion to a wide range of circuit boards and have very good electrical properties. The main ingredients are: base material (ie, the main polymer material), filler, curing agent, and other additives.
5, Dijiao method SMA can be used syringe Dijiao method, needle transfer method or template printing method applied to the PCB. The use of the needle transfer method is less than 10% of all applications, it is the use of needle array array in the plastic tray. And then hang the droplets as a whole to the plate. These systems require a lower sticky glue and have a good resistance to moisture absorption because it is exposed to the indoor environment. Key factors that control needle dipping include the needle diameter and pattern, the temperature of the gel, the depth of the needle immersion, and the length of the duration of the dispenser (including the delay time before and during contact of the needle). The tank temperature should be between 25 and 30 ° C, which controls the viscosity and the number and form of glue.
Template printing is widely used in solder paste, also available with the distribution of glue. Although less than 2% of SMA is currently printed with templates, interest in this approach has increased and new equipment is overcoming some of the earlier limitations. The correct template parameter is the key to achieving good results. For example, contact printing (zero plate height) may require a delay period, allowing good glue to form. In addition, non-contact printing (approximately 1 mm gap) for polymer templates requires optimum scraper speed and pressure. The thickness of the metal template is generally 0.15 to 2.00 mm and should be slightly larger than the (+0.05 mm) gap between the component and the PCB.
The final temperature will affect the viscosity and the shape of the dot, and most modern dispensers rely on the temperature control device on the mouth of the mouth or the chamber to keep the gel temperature higher than room temperature. However, if the PCB temperature from the front of the process to improve, then the plastic dot contour may be damaged.